Stationary Mixing Plants Solutions

The modular approach of Mixmate gives flexibility to stationary plants. Mix from varying sizes of lines, control multiple pumps, valves, flowmeters and scales. NTEP certified components for custody transfer are available.

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Why

Benefits in Stationary Mixing Plants

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Orchestrate the whole yard

Transfer pumps, rinse pumps, booster pumps at distant tanks, air-operated valves hundreds of feet away: Mixmate switch boxes run them all from one system, from a basic 4-output setup to as many outputs as your plant needs.

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Mix from any tank size

From fertilizer storage holding thousands or millions of gallons metered off the large line, to bulk chemical tanks of any size, down to IBC totes on valve stacks and single inputs: one system meters them all with the right meter for each product.

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Certified when it counts

Conducting custody transfer? NTEP-certified components, the Pro Inductor and mass flow meters, make your measurements legal for trade, so you can sell mixed product on certified numbers.

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A safer plant at full throughput

Bulk products move through a closed system from tank to mix, so operators never handle the concentrate. Automated transfer, in-line rinse, and switch-box-controlled pumps keep them away from open product and splash points, and guided mixing prompts for input only when needed, so the plant runs fast and safe whether it's your senior operator or the seasonal hire.

Pro Inductor

Pro Inductor

The enclosed stainless inductor built for all-day plant work: highest weighing resolution, NTEP-rated components, and a lid switch that advances hand-adds without touching the tablet.

Switch Boxes

Switch Boxes

Run transfer pumps, rinse pumps, remote booster pumps, and air-operated valves at distant tanks from one controller. The 12-output box can be NTEP-certified for legal-for-trade, with flowmeter and scale inputs optional. Add boxes for as many outputs as your plant needs.

Flow Stack for bulk products

Flow Stack for bulk products

As many bulk inputs as the plant needs, on one calibrated stack. Meter straight from large storage tanks through 3-inch meters, pull from bulk chemical tanks on pressurized feeds or from totes, and specify mass meters where certified measurement matters.

NTEP Certified Components

NTEP Certified Components

When custody transfer is required, the Pro Inductor's NTEP scale, NTEP mass flow meters, and the NTEP-certified 12-output switch box give you legal-for-trade measurement so you can sell mixed product on certified numbers.

Mixmate Software

Mixmate Software

Mixmate software comes with every system and runs the whole thing: guided mixing, valves, pumps, and meters. When your system is properly equipped, work orders come from the office and every batch is logged automatically, using the same app your customers' tenders run.

Photo Gallery

Ideas from real Mixmate installs. Click to open.

Full-scale retail plant: Pro Inductor, twin flow stacks, stainless bulk tanks, and tote rack
Full-scale retail plant: Pro Inductor, twin flow stacks, stainless bulk tanks, and tote rack
Plant overview: tote rack feeds the stacks, bulk tanks behind
Plant overview: tote rack feeds the stacks, bulk tanks behind
Pro Inductor with two flow stacks and a mass flow meter
Pro Inductor with two flow stacks and a mass flow meter
Outdoor bulk storage feeding the plant
Outdoor bulk storage feeding the plant
Tank farm plumbing inside the containment
Tank farm plumbing inside the containment
Automated 3-inch valves and a mass flow meter on the bulk lines
Automated 3-inch valves and a mass flow meter on the bulk lines
Pump and valve runs between the stainless bulk tanks
Pump and valve runs between the stainless bulk tanks
Pro Inductor, stacks, and control panels: the mixing point of the plant
Pro Inductor, stacks, and control panels: the mixing point of the plant
Pro Inductor plant with tote racking and stainless bulk tanks
Pro Inductor plant with tote racking and stainless bulk tanks
Stack, mass flow meter, and pump beside the tote rack
Stack, mass flow meter, and pump beside the tote rack
Dealer plant: Pro Inductor built into a tote rack with a stainless splash wall
Dealer plant: Pro Inductor built into a tote rack with a stainless splash wall
Tote bays plumbed to the stack down a floor drain aisle
Tote bays plumbed to the stack down a floor drain aisle
Outdoor plant with mass flow meters on the bulk lines and automated valves
Outdoor plant with mass flow meters on the bulk lines and automated valves
Outdoor tote deck between bulk storage tanks
Outdoor tote deck between bulk storage tanks
Fusion Inductor on an outdoor containment pad with a tote row, a water treatment install
Fusion Inductor on an outdoor containment pad with a tote row, a water treatment install
Fusion Inductor plant for a lawn care operation
Fusion Inductor plant for a lawn care operation

Your next steps:

Designing a stationary plant?

Plant installs deserve dealer-led design. Start the quiz to capture your requirements and we'll route you to a dealer with custom stationary installation capability.

Have on hand: your tank inventory and sizes, number of bulk inputs, pump and valve layout, and whether custody transfer requires NTEP-certified measurement.

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